| Ja | No | Before the "make endless": |
| | | 1. Power connection is interrupted |
| | | 2. Safety goggles are on |
| | | 3. The correct replacement belt is ready |
| | | 4. The required tools are ready |
| | | 5. All tension mechanisms are released |
| | | 6. The strap is threaded with the correct (smooth) side up |
| | | 7. Bends at the end edges point against the running direction |
| | | 8. The beginning and end of the belt are connected on the sides with cable ties or something similar |
| Ja | No | After the "make endless" / installation complete |
| | | 9. Check that the toothed discs are at least 3 - 5 mm away from the Z nodes |
| | | 10. Check whether the teeth of the discs are aligned (not necessary with feather key/groove) |
| | | 11. Check the wear slats (position) - correct if hitting Z-nodes |
| | | 12. Check the seat of the belt in the grooved knife edges / transfer rollers |
| | | 13. Tension the belt / set the tension correctly |
| | | 14. Check tracking by trial run without product; correct if necessary |
| | | 15. Check that old wire and all pieces of wire have been removed |
| | | 16. All tools stowed back in their intended place |
| Ja | No | Plant security check |
| | | 17. Are all operating instructions clearly listed and posted? |
| | | 18. Are protective devices sufficient to protect against accidents and injuries? |
| | | 19. Are perimeter switches and warning systems working? |
| | | 20. Does the staff know where the emergency stop / control switch is located? |
| Ja | No | Routine maintenance, inspection/checking |
| | | 21. Check belt surface for bent/broken wire rods; straighten or repair immediately |
| | | 22. Check connector clips (if in use) for wear/damage |
| | | 23. Check all system components for extreme wear (toothed discs/deflection disks, removal bars, etc.); replace if necessary |
| | | 24. Check the toothed discs for at least 3 - 5 mm gap |
| | | 25. Check whether the teeth of the discs are aligned (not necessary with feather key/groove) |
| | | 26. Check the wear slats (position) - correct if hitting Z-nodes |
| | | 27. Check the seat of the belt in the grooved knife edges / transfer rollers |
| | | 28. Check belt tension; if necessary, correct the voltage setting |
| | | 29. Check the frame of the unit for flatness |
| | | 30. Check tracking by slow test run without product |
